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Item 3.7 - Facility Plan AmendmentOt" TY F O MINNESOTA V DEPARTMENT INFORMATION Request for City Council Action ORIGINATING DEPARTMENT REQUESTOR: MEETING DATE: Utilities Utility Manager Neidermeier May 24, 2021 PRESENTER(s) REVIEWED BY: ITEM #: Consent City Administrator/Finance Director Flaherty AE2S Engineer Schaefer 3.7 STRATEGIC VISION MEETS: I THE CITY OF OTSEGO: ARE YOU SEEKING APPROVAL OF A CONTRACT? Is a strong organization that is committed to leading the community through innovative communication. X Has proactively expanded infrastructure to responsibly provide core services. BAC KG RO U N D/J USTI F I CATI O N: Is committed to delivery of quality emergency service responsive to community needs and expectations in a cost-effective manner. West WWTF Liquid Treatment Improvements. The Otsego Wastewater Master Plan was adopted by Is a social community with diverse housing, service options, and employment opportunities. as well as clarifying the intended schedule and other details. Adoption of the amendment formalizes these Is a distinctive, connected community known for its beauty and natural surroundings. AGENDA ITEM DETAILS RECOMMENDATION: City Staff is recommending that the City Council adopt the Wastewater Facility Plan Amendment. ARE YOU SEEKING APPROVAL OF A CONTRACT? IS A PUBLIC HEARING REQUIRED? No No BAC KG RO U N D/J USTI F I CATI O N: The AE2S/City design team has been progressing through the scoping and preliminary design of the Phase 1 West WWTF Liquid Treatment Improvements. The Otsego Wastewater Master Plan was adopted by Council in 2018, and the Facility Plan Amendment makes adjustments to the scope of the Phase 1 project as well as clarifying the intended schedule and other details. Adoption of the amendment formalizes these items for the Minnesota Pollution Control Agency's review and approval process. The Public Works Subcommittee was presented with this information at their May 19 meeting, with recommendation for consent approval by the City Council. SUPPORTING DOCUMENTS ATTACHED: 0 Technical Memorandum — Facility Plan Amendment POSSIBLE MOTION PLEASE WORD MOTION AS YOU WOULD LIKE ITTO APPEAR IN THE MINUTES: Motion to adopt the Facility Plan Amendment titled "Otsego West WWTF — Liquid Phase 1 Update" dated May 5, 2021. BUDGET INFORMATION FUNDING: BUDGETED: Fund 602 — Sanitary Sewer Utility Yes 0 06F o MINNESOTA V • Technical Memorandum — Facility Plan Amendment Otsego West WWTF — Liquid Phase 1 Update To: Kurt Neidermeier Utility Manager City of Otsego From: Scott Schaefer, PE AE2S Date: May 5, 2021 Project No: P05409-2017-004 SUMMARY The intent of this technical memorandum is to provide an update to the implementation approach for the West Liquid 1 (WLI) project as previously described in the Otsego Wastewater Master Plan (2018). Additional refinement will occur through the course of preliminary and final design. 2 PROJECT SCOPE MODIFICATIONS The WL1 project is essentially intact as described in the Otsego Watewater Master Plan with the addition of project elements to either make a more complete project or to accelerate project elements from the West Liquid 2 phase. The project scope is outlined below with new scope elements indicated in bold. • Lift Station No. 3 (LS3) Upgrade / Capacity Expansion: o Originally considered part of the collection system, but the LS3 is located directly adjacent to the West WWTF and is being included in the WL1 project. o New Submersible Pumps. o New Electrical and Controls. • Existing Preliminary Treatment Building (PTB): o New Coarse Screening Equipment (6 mm) o New Vortex Grit Unit, Pump, and Classifier (i.e. improve dewatering of screenings) WLl Project Update City of Otsego, MN P05409-2017-004 Think Big. Go Beyond.J A www.ae2s.com o Note that there is potential for the PTB function/processes to be consolidated in WL 1 instead of WL2 as previously planned; this will be further investigated during preliminary design, particularly relative to phasing, HVAC requirements, and odor control. • New Fine Screening Building: o 2 mm Fine Screens and Conveyance equipment o Odor Control o Evaluate the potential for a Jet -Vac off-loading area (internal city use only, not intended for external septic / hauled waste) • New Secondary Biological Treatment: o Anaerobic Zone o Anoxic Zone o Aeration Zone o Post Anoxic Zone o Membrane Tanks o Enhanced Nutrient Removal Recycle • New Membrane Bio -Reactor (MBR) Equipment Building: o Mixed Liquor Recycle and Waste Sludge Pumping o Permeate Pumping o MBR Blowers o MBR Backpulse System o Secondary Treatment Aeration Blowers o Chemical Addition Systems o Membrane Cleaning Systems o Air Compressor System o Review of the benefit of flow equalization for the MBR system performance and potential inclusion in the project • UV Disinfection: o New UV Equipment in Existing Building • New Effluent Aeration Tank and Building: o Effluent Aeration Tank and Diffusers o Effluent Aeration Blowers o Note that existing oxidation ditch tank(s) will be evaluated for use as effluent aeration tanks and effluent aeration blowers may be located in the MBR building. • Reuse Water System o Booster pumping system o Disinfectant residual feed o Piping systems WL1 Project Update City of Otsego, MN P05409-2017-004 Think Big. Go Beyond. PJ AE2S www.ae2s.com • Electrical Improvements o Power Feed Capacity o Emergency Power o Solar (evaluation as part of the B3 process) • Controls o System architecture for new and existing controls o Security improvements • Site improvements o Civil ■ Landscape Improvements (Bee Lawn or Native Grass Mix) ■ Access Control (Automated Gate) ■ Yard Piping o Stormwater Improvements ■ Intent of obtaining / maintaining "no exposure" designation o Electrical o Gas • Related electrical, controls, structural, HVAC, and plumbing improvements • Required permitting and related activities including an Environmental Assessment Worksheet and an Anti -Degradation evaluation are anticipated. • Items moved into WLI, which were previously in WL2 (generally non -process project elements) o Administration Building ■ Offices, workstations, computers ■ Lunchroom area ■ Training room ■ Lockers o Shop ■ Evaluate location / co -location within other buildings (i.e. within MBR Process Building, Garage, or Administration Building) ■ Size/need o Garage Space ■ Vehicle parking for a tanker truck plus additional trucks and equipment (assumed to be the same or larger than the East WWTF general purpose garage); may be co -located with the Administration Building • Additional Notes — Not Included in the Current Project o The City Council has confirmed the intent to pursue the West Driveway as discussed in the Master Plan, although the alignment is anticipated to be WL1 Project Update City of Otsego, MN P05409-2017-004 Think Big. Go Beyond. PJ AEZS www.ae2s.com modified once actual conditions and land availability are further investigated. Assuming the West Driveway is feasible, it will be constructed as a stand -along project. o An additional analysis was conducted to determine if an Independent West Biosolids Facility similar to the currently in -construction East Biosolids Facility (dewatering plus stabilization) could or should be pursued. Through the analysis, it was determined that an Independent West Biosolids Facility is technically feasible, but would substantially increase the capital cost for biosolids capacity. The decision was made to reserve space on the West WWTF site such that the option of an independent facility would remain available, but the Master Plan biosolids phasing approach has been confirmed as the baseline. 3 PHASING The phasing of the West Liquids projects has been previously described in the Wastewater Master Plan (2018). An additional study of the City's collection system was conducted in 2020- 2021, which resulted in some minor adjustments to the Ultimate Buildout flows between the East and West WWTFs. The remainder of the page is intentionally blank. WL1 Project Update City of Otsego, MN P05409-2017-004 Think Big. Go Beyond, fJ AEs www.ae2s.com Table 1: Updated West WWTF Liquids Phasing Units Phase 1 Ultimate [MGD] 1.41 4.2 [ppd] 3,183 9,442 mg/L 270 270 [ppd] 3,607 10,730 mg/L 306 306 [ppd] 460 1,373 mg/L 39 39 [ppd] 130 326 mg/L 11 9 5.2 11,695 270 13,923 321 1,982 46 467 11 5.6 18,913 405 21,607 463 3,204 69 835 18 WL1 Project Update City of Otsego, MN P05409-2017-004 Think Big. Go Beyond. A www.ae2s.com 4 COST UPDATES The 2018 Wastewater Master Plan (adopted January 2018) included costs in 2017 dollars. The current project schedule includes a 2022 bidding and 2022 to 2023 construction timeframe. Costs were adjusted to 2020 dollars during project scoping in late 2020, and additional detail/scope has been included in the opinion of cost that has resulted in an updated opinion of cost of approximately $30,080,000 as indicated in Table 1. Table 2: U inion of Project Cost Mobilization $1,402,000 Site Work $1,247,000 Influent Pump System (*) $300,000 Preliminary Treatment Building $1,404,000 Convert Existing OD to Anaerobic Selector $348,000 MBR $9,325,000 Tertiary Treatment Building/ UV $272,000 Effluent Aeration $546,000 Administration Building (*) $1,650,000 PTB Biofilter Odor Control $313,000 Electrical $2,311,000 Mechanical $1,232,000 Instrumentation and Controls $1,078,000 am-, 000 Construction Contingencies $2,678,000 Undeveloped Construction Details + $1,607,000 Engineering, Legal, Admin (*) Not previously in WI -1 in Master Plan It should be noted that the post -pandemic construction market appears to be experiencing significant inflation (materials and labor) and that the impact of stimulus funds on construction pricing remains uncertain. These additional inflationary pressures are not yet accounted for in Table 2. WLl Project Update City of Otsego, MN P05409-2017-004 Think Big. Go Beyond.] AEs www.ae2s.com 5 SCHEDULE The following is a projected project schedule: • Preliminary Design January -June 2021 • MBR Pre -Procurement April 2021 • 60% Design • 90% Design • Final Design • Bidding • Construction Initiation • Substantial Completion • Final Completion July -November 2021 November 2021 — February 2022 March -April 2022 May 2022 June 2022 November 2023 December 2023 WL1 Project Update City of Otsego, MN P05409-2017-004 Think Big. Go Beyond. PJ AU -5 www.ae2s.com