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ITEM 3.4 Emissions UpgradeCITY OF Ote 0 MINNESOTA DEPARTMENT INFORMATION Request for City Council Action ..:................_..._....._._..........-.--..:_...n.,.._..._...,,....................................._......F .....................v ..........� ............................. RI E fAT� 1 DE ART +iE lT. ...............n...................��...............*............................................................................_...........�........ _............... ........ ..... REQS TO . .."I".." .........................................,..............n#................................................................................ _.......... ... ... ........... MEETII DATE. Utilities Kurt N Idermo'r r December 9,2013 PRE E XEI s): REVIEWED Y: ITEM : Consent City Administrator, Lori Johnson 3. AGENDA ITEM DETAILS RECOMMENDATION: The Public Works Subcommitteerecommends completing emissions upgrade for the West WWTF Generator to remaining on the interruptible and on-site generator program through Wright Hennepin Electric 1,II,IHE) at the Nov19th meeting. Staff has reviewed proposals for equipment installation and testing with recommendation Bergari Solutions complete the project. ARE YOU SEEKING APPROVAL OF A CONTRACT? IS A PUBLIC HARING REQUIRED? No I No BA I R UNDIJU TIFI ATIOil: The West WTI+ has participated in the interruptible and on-site generator program through Wright Hennepin Electric (WHE) since 2006. The program provides cost savings for energy use throughout the year in exchange for gnerator operations during peals S HE energy demads. To remain on the program, generators operated beyond "emergency Ise" and installed prior to 2006 need to comply ply rit new EPA emission standards, requiring the installation of equipment to reduce Carbon Monoxide emissions and monitoring equipment. Additionally, compliance reporting is conducted at a minimum of annually and equipment retesting three to fire years dependent on the hours of non -emergency use. Savings associated with remaining on the program historically have exceeded $30,000 per year due to the following rate structure: Commercial & Industrial Electric Rate (Rate 60 Structure) Peak Billed Demand $930 AW for Jun -September $6.50/kW October- May Energy Use $0.042/ kWh Commercial & industrial with interruptible andOn-Site Generator Electric Rate (Rate 50 Structure) Peak Billed Demand $3.50 /k year round Energy Use $0.037/ kWh Historical fuel and staffing costs associated with the Program have not exceeded $2700 per year. Three proposals were received. B rgari Solutions provided low proposal at $25419.00. SUPPORTING DOCUMENTS: x ATTACHED ergari Solutions Proposal. POSSIBLE MOTION w..............................n......................n..............v.................n..v_.v..._..................._.........._........_....._...._........n.n............. .....x...............M.__nn........._n..... ...... ....._.....__................... ..........:.... ......... ..... ... ........ ....... ..... ............ .................. ........._..._..........._....._......... ...................n...._.........._............__............._...__.._.._._. Please word motion a you would lite it to appear In the minutes. Motion n t approve Bergari Solutions to complete emissions upgrade and testing for the West Wastewater Treatment Facility Generator for $ BUDGET INFORMATION FUNDING: BUDGETED: x YES 602 — Wastewater Utiliti ACTIO! TAKE It APPROVED As REQUESTED ❑ DENIED ❑ TABLED o OTHER (I-Ist changes COMMENTS: I'IPi'il ';I I BERGARI SOLUTIONS r ewbor of rion4of"i(jeotip November 1 # 2013 To: Kurt i eidermeyer — City of Otsego, MN From: Brian Berg — Bergari Solutions, LLC Re: I iCENESHAP application quotation details Dear Kurt, Our proposal CPI 2013-02 details the parts and services that would be provided to install and test the l ICEMES SAP emissions system for your Caterpillar generator set. The general scope of work is to upfit the existing engine generator with a diesel oxidation catalyst and sllen cer, and the interconnecting exhaust piping to suit, Installation consists of removing the existing exhaust system and and replacing that with a new exhaust s rstem, which includes the catalyst for the emissions reduction. In addition, a monitoring panel is supplied and installed to measure the inlet exhaust temperature to the catalyst and the differential pressure across the catalyst. This monitoring is to inform the operator that the parameters for proper catalyst operation are within the appropriate limits. As an optional feature, ergri Solutions will provide an alarm flashing light for the operator to visually see if either of these two monitored parameters have occurred outside of the preset limits. An u charge of $170 would be the additional price for this option.) Within approximately two weeks of the completed installation, Bergari will have a third party testing firm perform the necessary tests for commissioning the system. A final report will be provided after the testing has been successfully performed. if there are problems encountered with the engine generator (whether mechanical, electrical or otherwise) and the testing cannot be completed, another test would be scheduled at a later date once the problems have been resolved: at additional charge. Our standard terms and conditions are Net 30 day payment in full, Bergarl Solutions, LLC is not responsible for any incidental and consequential damages; It is the full responsibility of the buyer tht the emissions system b properly maintained and operated. The work schedule would be established when a PO is issued for the components and service work. Typical installation time is 3 to 4 days, weather depending. The warranter for the silencer and housing is 2 gears from date of installation to be free of defects In materials and workmanship. The catalyst element is warranted by Aristo, and is detailed as follows: 0i 00 ommlmm_ /I is rafi� JCATALYST T*d6f aLad F o]410 VVe-it 3itisoven; r, * 0w1rding F * 1IF) b:3rk 014 45 48 * 800 P 75.4UAR V.1 U63.V2U11 P. 1.9 901.7 3 34 0 ire,'.'.'; nti*it , Wi'jl.cgm C111aIV$t Warra11t1' supp]i r AvaFra nts that C atal •st pro dm is sold by it shall be free. fropi deft c s in imteria s an YrlmaasWp and that the catalyst should meet RIMINIESHAP REGULATIONS. TARE AM NO NVARFLANTIESOF MERCHANTABILITY OR c TMI IS , EXCEPT OF TITLE WHICH EXTENTS' NAD THAT STATED ABOVE. Limitation ofth w.wa gty will e. # nd only up t th total pri of the catalyst. This ��'ar it Neill b III of ` t for �e s r 8700 how of operation, lylrichever comes first, provided d that the customer informs th %Ippli r f tW 1111itiat start-up.'(!att of the catalyst system and the ea in lour details, othenviso the W.arrallty is null and void. Tete*:rratri�ilr�a. lat�c tlar arept 'atk t tess,1<etfat. for diesel engines, n ust wd.o4i4 f r aturalipeli q. ity gas iiiust be used'for flee wa'rranty to be ui e € t. t + � ie �� i le ,101v a l itt iI is r uq . i t does n t U r s �� iWi . f`or , h lugging a: r ult ofr.1,11 11 eai ire s at low' 01tpUt for e't sided periods ofti111'e. supplier's obli ati ll, 1111der this kvarralltylisexprly lf.nuited to furnisl1ilig Ivithout ad iti.11ad charge olle. repfil ellaellt, or at its option, r'ai g or issu4ig credit. for any catalyst p� du t ivhi Jt has been la e.d 41 use tip to o b urs or T from dw date put s r i e,. Nouchever comes first. 141 such case, the'catalyst must b returned freight prepaid to die'locati n designated by the upplier`st' nri repre entative axed upon im-pection ifdetemined by the Supplier to be defeclive. t materials r Avorknumsl�ip, a repair; redit, or replac ement xkill beiv.en. If t - deficiency is perforala 43 ed, +(l1 onto ler of st 11 ti the supplier iyithiii 1 � ` o peri` n"Mce issue aod al 6�v Ole u plief lx opp*m.wit r to v rify the" performa a de i ielicy l.Id take appropriate action. hi'llo Way does a re -placement restW the startig date of the wa.ffapt . Complete inforniatiort as to iflstallatioli, ,old semice, Utilization Should &Ccompany any Catalyst product retur,A for t sp do _ The pr visions of t1fils warn. tity shall not aply.to :uta C nipmiy atalyst pr du t �1whItc )ias to F subj e t d to ilivroper r Istallation or ti us = or whic III been repaired r alt red ii wc11 repair . or t t ration �1 the judgment of the Supplier wpuld adw(sely affect a orn)"Ine ofthe Catalyst product. C nditiolxs of improper use, that Avill res er this %Oqa t ► bull aid void fixelude: exposure of the eaudyst pr drt t to 111a iII1011t 111sta,itA:Ieolls temperatures "l excess of 1 aid other related over-te aper ture conditions tliat eanse de{i iii*atfoll ofthe catilyst td exposure to poisons that are biown to dgnxde the perfornuince o f tht cavalyst products.: Tlxe fol I mvinpoisons arr known to h der p fora ee: At ie, ulffi, Lead, `adlillim, Chromium, Uic, hosphoais� Potassium, Sodium, Calcium, mermy, and silicon. Coltce tration of the a Poisons in exce$s f 'gonis,1 01foot oil the Catalyst 1�df r dw presence 0 f I la log&vco.ntai i compounds or cholucaIs i n t]ie olv-stream U1 exc ess of I PPM waI fender the wa rrs tity nulI and void. Curet ofth alyst face t1my be taken owis i t ally to a tcero hi tint ltvd of co��t��r���at�o�� aln �vitit lour ���eter redi��s. Tls scl�ed���e ca�� � etr���i�d ���itla the supplier at ti���e of shipinei1t. No co sequential or lictj,i&ted damage s will W accepted nor applied to this warvoity. Sincerely, Bryn Berg President and Generali Manager Ber ari Solutions, LLC 2605 1 0'' Street West, #109 Rosemount, MN 55088 Office: 651-423-7129 Mobile* 51-270-6817 x Email: brjambeL_eari.m ww.tergan,cum 7 3.458.41 BERGARI QUOTE SOLUTIONS UTE # DP1104201 .0 1 DATE 111412013 o ber of maneorsqr6up Last Revised; 11/7/2013 2605160th Street West, Suite 109 . ............................................. . Rosemount, MN 55068 ■ CATALYST MONITORING KIT Phone, 651.423-7128 .. .......... .... ...... ....... ...... .......... .........�............ ...........r......F.......... _ ........_.......-..........-.- .................. ...-...........-.........._........-..-..-.............-..........r..-..... .................................... .... ............. ax, 651-554-1674RICE/NESHAP $2,5OO.00 .............................................................................................................................................................................................................................................................................................................................. G341............ ... ............... Best ...................................... ....... .. ........... .. .. .... ■ k � f F • ............................ ................ ..... ....................... .......... Kurt NeldermeierPP --........... ............................-.........-...................--.....-....-.....-.-....................--_..._.--_.......-.-.....-..... ..-....--.... ............ -....... .. . .......City _.... ...... ..... -.... ............ -... .... ..... ... ........... -............................. k A of Otsego $450,04 tsego, MN 1 CATALYST Rosemount, MIS 7 3.458.41 SUB TOTAL $25,419.40 uo'At an vr*p red try: _......... ... - SALES TAX 11-67s is, a q j( tMon on tN% toods na,Taed, sub) ect to the card Dons notod "ti . TOTAL .......-. 5, 9. ....., .. Payment Terms: Net 30 days with approved credit To accqA thE; quAasfgn here ami r 4m, If you have any questions or concerns, please contact Customer Servfiee at 651.423.7128 Thank You For Your Business! SIL: -E fL■E GLCRIT 304SS 500-003553 1 10.75-19.50.50-10.75 026.00 ,550.0h $7,550.00 m,550.0A 82.000 LF:12.0Or.r CATALYST MONITORING KIT 500-00292 1 W/ YNALG PANEL $2,5OO.00 $2,500,00 CIT; RICE NESHAP 500-003410 1 INSTALLATION PARTS $450.00 $450,04 1 CATALYST FLEX: CS 010.00 540.002496 1 8.00 CAT -10.40 ANSI $345.00 $345.00 18.00 OAL ELBOW: MITERED 30455 08.00 500.003462 1 8.00 X 12,04 $430.00 $430.00 8.00 ANSI -8.00 TUBE STUB RAIN CAP: 34455 500.400534 1 08.00 $250.00 $250#00 HEAVY DUTY RAIN GUARD. CS 540.001465 1 08.00 $170,00 $170.00 FLANGED KIT: PIPE BNG 500-400947 3 O4SS ANSI 08.00 $66.00 $198.00 IIT: BNG CS CAT 08.00 500.000923 1 r- $31.00 $31.04 CABLE* USB CONVERTER 200.001080 1 FOR DYNALCo PANEL $195,00 $195.00 Installation - InetudIng crane services necessary for hoisting equipment Into place. Crane allowance Is not to exceed $6,800.00 $1300. ($5500 +$1300 shown as total) Testing -Cin site for EPA/RICE NESHAP compliance $6,500,00 SUB TOTAL $25,419.40 uo'At an vr*p red try: _......... ... - SALES TAX 11-67s is, a q j( tMon on tN% toods na,Taed, sub) ect to the card Dons notod "ti . TOTAL .......-. 5, 9. ....., .. Payment Terms: Net 30 days with approved credit To accqA thE; quAasfgn here ami r 4m, If you have any questions or concerns, please contact Customer Servfiee at 651.423.7128 Thank You For Your Business!