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6.1 West WWTF Project Change Orders Request for City Council Action DEPARTMENT INFORMATION ORIGINATING DEPARTMENT REQUESTOR: MEETING DATE: Utilities Utility Manager Neidermeier March 25, 2024 PRESENTER(s) REVIEWED BY: ITEM #: AE2S Engineer Schaefer AE2S Engineer Schaefer City Administrator/Finance Director Flaherty 6.1 – West WWTF Project STRATEGIC VISION MEETS: THE CITY OF OTSEGO: Is a strong organization that is committed to leading the community through innovative communication. X Has proactively expanded infrastructure to responsibly provide core services. Is committed to delivery of quality emergency service responsive to community needs and expectations in a cost-effective manner. Is a social community with diverse housing, service options, and employment opportunities. Is a distinctive, connected community known for its beauty and natural surroundings. AGENDA ITEM DETAILS RECOMMENDATION: City Staff is recommending that the Council approve Change Order Proposals 32 and 33 from Rice Lake Construction Group for the West WWTF project. ARE YOU SEEKING APPROVAL OF A CONTRACT? IS A PUBLIC HEARING REQUIRED? No No BACKGROUND/JUSTIFICATION: As the project proceeds to the final structures, geotechnical (soils) challenges were encountered in two areas. The effluent (cascade) aeration structure encountered unanticipated groundwater during excavation. To avoid placing concrete onto wet ground, the area was over-excavated and then brought to the appropriate grade with imported rock material to allow for groundwater pumping. This additional work resulted in a net increase of $4,706 via Change Order Proposal 32. A more significant soil issue was encountered at the Administration Building location. The design-phase soil borings had indicated the presence of approximately one foot of “soft” soil, which would be removed via top-soil stripping. As excavation for the Administration Building proceeded, more extensive soft soil was encountered with an estimated average additional soft soil layer of approximately six feet. The City-contracted geotechnical engineer (Braun Intertec) investigated the excavation along with three additional “test pits” and recommended “soil correction”. Two approaches were considered: ▪ Removal of soft soil (hauled off-site) and replacement with imported sand – initial estimate of approximately $350,000, which does not include costs associated with potential groundwater mitigation. “Pockets” of sand and groundwater were encountered during the test pit excavations observed by Braun. ▪ Modify the foundation approach to rammed aggregate piers. This is a proprietary approach, and we are working with the Minnesota-licensed supplier of the technology for Geopier™, who was the developer of the rammed aggregate pier approach. The proposed Change Order 33 is $214,073. Results for the building foundation are expected to be functionally equivalent for the two approaches, and the rammed aggregate pier approach has less risk of groundwater challenges in addition to being the lower cost alternative. The rammed aggregate pier approach is recommended and is attached as Change Order Proposal #33. The proposed net increase in the project cost of $218,779 represents a 0.65% increase over the bid cost and would bring the total change order net increase to 2.64% for the project. A contingency amount of 5.0% was included in the project budget and financing package. Approval of these change orders would result in a remaining contingency amount of $800,853. SUPPORTING DOCUMENTS ATTACHED: • Change Order Proposal 032 – Rock for Cascade Aeration • Change Order Proposal 033 – Administration Building Soil Correction POSSIBLE MOTION PLEASE WORD MOTION AS YOU WOULD LIKE IT TO APPEAR IN THE MINUTES: Motion to approve Change Order Proposals as indicated above in the amount of $218,779 to Rice Lake Construction Group. BUDGET INFORMATION FUNDING: BUDGETED: Fund 602 – Sanitary Sewer Utility Yes March 20, 2024 AE2S 6901 East Fish Lake Rd. Suite 184 Maple Grove, MN 55369-5457 ATTN: Scott Schaefer, PE Re: Otsego West WWTF Improvements Phase 1 RLCG Project No. 2215 Change Order Proposal #: 032 – Rock for Cascade Aeration Scott, During the excavation for the Cascade Aeration, groundwater was discovered. After notifying AE2S of the water, Rice Lake was directed to install 12” of rock below the base slab and pump out the water while the base slab was being poured. The total cost to furnish and install the rock was $4,706.00. Attached is a breakout of the costs. Please let me know if you have any questions. Sincerely, Rice Lake Construction Group Matt Perpich Project Manager 2215 Otsego West WWTF Improvements Phasae 1 22360 County Road 12, PO Box 517 3/20/2024 Deerwood, MN 56444 32 HOURS $ RATE TOTAL RATE TOTAL RLCG Labor 10.00 HR 10.00 99.00$ $990.00 -$ $0.00 -$ -$ 990.00$ RLCG Material -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 $0.00 -$ -$ -$ Rock 1.00 LS -$ $0.00 $2,200.10 $2,200.10 -$ -$ 2,200.10$ White Cap - Fabric 1.00 LS -$ $0.00 $617.45 $617.45 -$ -$ 617.45$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 -$ $0.00 -$ -$ -$ Misc. Small Tools and Mat'l 5% of Labor 1.00 ea 5.00%49.50$ Sales Tax 1.00 ea 7.375%207.79$ Totals 10.00 990.00$ 2,817.55$ -$ -$ 4,064.84$ Rice Lake Mark-up on Subs (5%)-$ Rice Lake Mark-up on Labor, Material, and Equipment (15%)571.13$ Bond Cost (1.5%)69.54$ Total Change Order Proposal Request 4,706.00$ Days Requested 0 MATERIAL SUBCONTRACTOR TOTAL EQUIPMENT TOTAL LINE TOTALDESCRIPTIONQTYUNITLABOR RLCG PROJECT #: PROJECT NAME: DATE: COP: CHANGE ORDER PROPOSAL ON ACCOUNT *58083614 * 686 - WC St Paul MN (BW) 2575 Kasota Avenue St Paul, MN, 55108 (651) 647-0950 RECEIPT **REPRINT** 58083614 Sold To:153024000 RICE LAKE CONSTRUCTION GROUP PO BOX 517 DEERWOOD, MN, 56444 218-546-5519 Ship To :OTSEGO WTP,10004328297 7551 LANCASTER AVE NE OTSEGO, MN, 55301 Job Site Contact: SAM BOELTER Job Site Phone: 218-866-2871 Map #: Printed By : Shamini P Printed Date : 03/08/2024 10:35 AM CENTRAL Ordered By: SAM BOELTER Contact Phone: 218-8662871 Order Number Order Date Request Date Invoice Date Salesperson 58083614 03/08/2024 03/11/2024 Simpson, A Terms Shipping Method Customer PO Created By N10THPROX 2. Our Truck 2215-S18459 Shamini P LN Part#Description Quantity UOM Price Amount BIN H/M LOT/SN ORD SHP BKO Unit WT COO ** PLEASE DELIVER MONDAY 3/11/24 ** *************** 1.1 1-C4105A 2-C4104A 157R180N15 VPN: 180N/15/300 15' X 300' 500 SY 180N NON WOVEN GEOTEXTILE MIRAFI TENCATE 1 1 0 RL 250 LBS $575.04 $575.04 Shipped amount $575.04 Order charges $0.00 Tax amount $42.41 Order total $617.45 Deposit/funds tendered $0.00 Balance due $617.45 REPORT DISCREPANCIES WITHIN 24 HRS. IF YOU DIDN'T RECEIVE THE SERVICE YOU EXPECTED CALL GENE SAMMARTINO 925-595-1778 NO REFUNDS OR EXCHANGES ON NON STOCK MERCHANDISE PRINT:____________________________________________________________SIGN : ___________________________________________________________ SHIPPED WEIGHT: 250.00 LBS PULLED BY:_______________CHECKED BY: _____________________LOADED BY: _________________ Download any needed Safety Data Sheets (SDS) online today at https://www.whitecap.com/help-center/osha-standards-safety-data-sheets. The White Cap Family of Brands includes All-Tex Waterproofing Solutions, Harmac, Kenseal, Marvel Building & Masonry Supply, MASONPRO, and Williams Equipment & Supply. Learn more at About.WhiteCap.com. Scan for Terms and Conditions March 21, 2024 AE2S 6901 East Fish Lake Rd. Suite 184 Maple Grove, MN 55369-5457 ATTN: Scott Schaefer, PE Re: Otsego West WWTF Improvements Phase 1 RLCG Project No. 2215 Change Order Proposal #: 033 – Administration Building Soil Correction Scott, During the excavation for the Administration Building, it was discovered that the top 4’-8’ of soil was unsuitable material and would not be able to support the new building. After discussing with AE2S, two options were reviewed to determine the most cost-effective solution. The two options were to perform a complete soil correction or install rammed aggregate piers. It was found that installing rammed aggregate piers was the cheaper option . Therefore, this proposal is to install rammed aggregate piers beneath the footings and slabs of the Administration Building. The total cost to complete this work is $214,073.00. Attached is a breakout of the costs. As part of this proposal, it is assumed that Rice Lake will be able to start on the excavation for the footings of the Administration Building by 5/1/24 as outlined in the project schedule. If that is not the case, we may need to review the schedule with the project team to determine if there is a way to adjust the sequencing to avoid a project delay. Please let me know if you have any questions. Sincerely, Rice Lake Construction Group Matt Perpich Project Manager 2215 Otsego West WWTF Improvements Phase 1 22360 County Road 12, PO Box 517 3/21/2024 Deerwood, MN 56444 33 HOURS $ RATE TOTAL RATE TOTAL RLCG Labor 264.00 HR 264.00 99.00$ $26,136.00 -$ $0.00 -$ -$ 26,136.00$ RLCG Material 1.00 LS -$ $0.00 50,166.67$ $50,166.67 -$ -$ 50,166.67$ RLCG Equipment 1.00 LS -$ $0.00 $0.00 -$ 29,700.00$ 29,700.00$ -$ $0.00 $0.00 -$ -$ -$ Ground Improvement Engineering 1.00 LS -$ $0.00 $0.00 80,000.00$ -$ 80,000.00$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 $0.00 -$ -$ -$ -$ $0.00 -$ $0.00 -$ -$ -$ Misc. Small Tools and Mat'l 5% of Labor 1.00 ea 5.00%1,306.80$ Sales Tax 1.00 ea 7.375%3,699.79$ Totals 264.00 26,136.00$ 50,166.67$ 80,000.00$ 29,700.00$ 191,009.26$ Rice Lake Mark-up on Subs (5%)4,000.00$ Rice Lake Mark-up on Labor, Material, and Equipment (15%)15,900.40$ Bond Cost (1.5%)3,163.64$ Total Change Order Proposal Request 214,073.00$ Days Requested 0 RLCG PROJECT #: PROJECT NAME: DATE: COP: CHANGE ORDER PROPOSAL MATERIAL SUBCONTRACTOR TOTAL EQUIPMENT TOTAL LINE TOTALDESCRIPTIONQTYUNITLABOR Page 1 of 3 March 21, 2024 Matt Perpich Rice Lake Construction Group 22360 County Road 12 Deerwood, MN Rammed Aggregate Pier® Soil Improvement Proposal Otsego West WWTF – Admin Building 7551 Lancaster Ave NE Otsego, MN Dear Mr. Perpich, We are pleased to provide the design/build Geopier ground improvement proposal for the proposed Otsego West WWTF – Admin Building project in Otsego, MN. This letter relates our project understanding, a description of the Geopier ground improvement technique, and includes a proposal from the licensed Geopier installer for Minnesota Peterson Contractors, Inc. (PCI). Note that the proposal from our installers will follow shortly after today, but the price noted in this cover letter is the not-to exceed pricing from our installers. For our base scope, we will improve the poor soils beneath the building foundations and floor slab. The Geopier process will eliminate the need for over-excavation and replacement. We will satisfy tolerable settlement criteria and provide a maximum allowable bearing pressure of 3,000 pounds per square foot (psf) (as designed), or up to 5,000 psf (if desired), for use in the structural foundation design. In preparing this proposal, we have reviewed the design drawings, specifications, and geotechnical report. GEOPIER TECHNOLOGY DESCRIPTION We will use the replacement Geopier (click link for more descriptive information) process, the original Geopier technology. The Geopier process begins with drilling 24 diameter shafts, placing fine to coarse aggregates in lifts in the shafts, and then vertically ramming the aggregate lifts with a specially-designed, beveled tamper. PROJECT UNDERSTANDING Based on a review of the structural drawings, we understand the project will consist slab on grade admin building. Maximum service column and wall loads are understood to be at 8 kips and 7.2 kips per lineal foot, respectively. Maximum slab pressure has been estimated at 125 pounds per square foot (psf). The finished floor elevation (FFE) is elevation 948.0 feet; up to +3 feet of grading is needed to reach the FFE. We used the grading and structural information along with the Braun Intertec Geotechnical Report dated March 18, 2022 to develop our scope. RAP Ground Improvement Proposal Otsego West WWTF – Admin Building, Otsego, MN Page 2 of 3 GEOPIER TECHNOLOGY APPROACH All topsoil, asphalt/concrete and other surface materials should be stripped and the building pad graded to a maximum 2.5% slope at the slab subgrade elevation (assumed at elevation 947.0 +/- feet). It is the responsibility of others to provide a stable working pad for RAP installation. Fill that is used to raise grades should be placed and compacted under direction of the Geotechnical Engineer of record (assumed at 95% of modified proctor maximum dry density) and shall contain a minimum of 15% fines to ensure drilled cavities do not cave in during installations. Note that due to the soft clay soils and the amount of grade raise fill needed to reach finished grades, a brief 2 to 3-week delay period for areas to receive 2 or more feet of fill is required prior to RAP installation. This is to ensure fill induced settlement is largely out of the system prior to install. This 2 to 3-week time clock starts once the site has reached finished grades and must be complete prior to RAP install. This should have little to no impact on the schedule as there are areas to receive less than 2 feet of fill, so this will not delay mobilization. PCI will extend the RAP elements through the upper unsuitable soils to tag into the native competent soils below to create a stiff, engineered subgrade. RAP elements will be installed beneath the building foundations and floor slabs (if desired). PCI will provide a Quality Control technician who will perform full-time quality control observation and testing during pier construction which will include Crowd Stabilization testing. The reinforcing solution will provide an allowable bearing pressure of 3,000 psf (as designed), or 5,000 psf (if desired), for use in foundation design. We will control post-construction settlements to 1-inch which is a standard structural criterion. COST ESTIMATE Based on the above scope of work, PCI has estimated a base bid lump sum cost of about $70,000 to support the building foundations. If the building floor slab is desired to be supported, this can be done for an add alternate fee of $10,000. Approximately 40+/- cubic yards of spoils will be generated (neat measure) for the base scope and an additional 20+/- cubic yards for the add alternate scope due to the Geopier drilled system. The cost of spoils handling and removal is not included in our scope of work . Layout of RAP elements is also not included in our scope of work. Please figure one to two half-days to layout RAP elements in the field for each scope selected. Items not included in this bid consist of support/settlement control of non-pier supported areas (e.g. exterior areas, stoops, floor slab (if the add alternates is not selected), etc.), spoils handling/removal created from RAP installation, RAP element layout, and removal of obstruction that mat be encountered during RAP installation (such as pre-existing large rubble that cannot be penetrated by our equipment). RAP Ground Improvement Proposal Otsego West WWTF – Admin Building, Otsego, MN Page 3 of 3 Please contact Ryan Noteboom regarding contract and schedule questions; if this proposal is accepted then your contract will be with PCI and Ground Improvement Engineering will provide the Geopier design and engineering services. We would request an AutoCAD file of the foundation plans to generate the RAP installation drawings. Thank you for the opportunity to provide this proposal. We look forward to discussing this with you further. Sincerely, Ground Improvement Engineering Noah J. C. Brown, P.E. Justin D. Warner, P.E. Regional Engineer - MN Geotechnical Engineer